IoT – Production processes reporting
About Company
A leading electrical equipment manufacturer specializing in power distribution systems and industrial transformers for global energy infrastructure projects. The corporation operates multiple production facilities worldwide, manufacturing high-voltage transformers, switchgear, and power distribution equipment for utilities, industrial facilities, and renewable energy installations across international markets.
Services and Technology
Challenge
The production process for transformers was reported manually. Test results were printed from an external application without any integration with other machines.
Solution
Elitmind implemented a comprehensive IoT reporting solution that integrates transformer drying monitoring systems with a customized set of automated reports. The solution connects multiple production machines and testing equipment through IoT sensors and data collection points, feeding real-time production data into a centralized data warehouse with advanced reporting capabilities and corporate branding alignment.
Results
- The process is now fully automated
- Users can print all reports from a single process with one click or export them to PDF files, all aligned with corporate branding
- The developed data warehouse (DW) is easily extendable to include new machines
- New reports can be built with ease
- Efficiency reports per machine operator are now transparent
- There is one central data storage system that operates independently of production machines, which are often offline
Tailored for success
"The transformation from manual printouts to automated IoT reporting was remarkable. We went from operators spending hours collecting data from different machines to having everything automatically consolidated in one system. The biggest win was creating a data warehouse that works independently - even when a transformer testing machine goes offline for maintenance, all the historical data and reporting capabilities remain fully operational."
Our Approach
Establish seamless integration between transformer drying monitoring systems and other production machines, creating unified data collection framework that captures real-time production metrics and test results automatically.
Design scalable data warehouse that operates independently from production machines, ensuring continuous data availability even when manufacturing equipment is offline, and providing foundation for comprehensive production analytics.
Implement one-click reporting solution that eliminates manual processes, enabling users to generate all production reports simultaneously while maintaining corporate branding standards and supporting multiple output formats including PDF export.
Create flexible architecture that easily accommodates new production machines and equipment types, ensuring the system can grow with manufacturing expansion without requiring complete redesign or redevelopment.
Develop transparent efficiency reporting capabilities that track and analyze machine operator performance, providing insights into productivity patterns and enabling data-driven workforce optimization decisions.
Develop transparent efficiency reporting capabilities that track and analyze machine operator performance, providing insights into productivity patterns and enabling data-driven workforce optimization decisions.